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Plastic Extrusion Manufacturer

Custom plastic extrusion is Pexco’s DNA. More than 80 engineering and production specialists provide consultation, design and production of custom extrusions to meet a variety of end-use challenges. Services include product/part design and engineering, die development, tight tolerence processing and value-added fabrication.

State of the Art Plastic Extrusion and Multi-Extrusion Technologies


Core Plastic Extrusion Materials

  • PVC Extrusion
  • HDPE Extrusion
  • Polycarbonate Extrusion
  • PEEK Extrusion
  • Acrylic Extrusion
  • Polyetherimide, PEI, or ULTEM® Extrusion
  • Polysulfone Extrusion
  • Polyphenylsulfone Extrusion
  • Pebax® Extrusion (Medical)
  • Polyurethane Extrusion
  • ABS Extrusion

Looking for the right material for your application? View our Plastic Material Tool to configure which material is best fit for your application.


Plastic Extrusion Equipment & Facility

Across our multiple production facilities and almost 1 million square feet of production space, Pexco operates approximately 140 plastic extrusion lines, including 50 2-1/2" extrusion lines; 62 3-1/2", twin screw and 4-1/2" extrusion lines, and 27 smaller lines supporting micro bore and multilumen medical plastics extrusion.  Our smaller lines include sizes down to 3/4" extruders.  We also operate 51 co-extruders.  This wide range of resources is used to produce both rigid and flexible custom plastic extrusions, and both open and closed profiles and tubing.

Pexco’s commitment to quality through the use of a range of tools – from optical comparators to laser measuring to color spectrophotometers – and a highly trained production staff allows us to meet some of the highest quality standards imaginable, for both simple projects and complex profiles and tubes.  When leveraged by our numerous Kaizen events per year and dedication to LEAN principles, this commitment is continuously strengthened.

Pexco operates 9 Certified Class 100,000 extrusion clean rooms at its facilities in Athol, Mass., Glens Falls, New York, and Monterrey and Mexicali, Mexico.  These clean rooms are Hepa filtered, temperature and humidity controlled, and Pyrogen tested.  They offer de-ionized air and positive air pressure throughout.

Custom Plastics

Pexco was born in custom plastics. Specialty custom plastic solutions are part of Pexco’s DNA. We can serve your needs across countless market applications.

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