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About Pexco
Advanced Polymer Solutions for
Telecommunications and Data Infrastructure
Pexco and Wisconsin Plastic Products have been delivering engineered plastic components that enable the next generation of global connectivity for decades. From fiber-optic raceways to precision-molded housings, and fluoropolymer tubing to heat shrink wire management solutions, our extruded and fabricated solutions support the reliability, protection, and performance that modern communication and data networks require.
Market Challenges
The telecommunications and data infrastructure markets are evolving to support advanced technologies such as artificial intelligence, large language models, and quantum computing. As data centers grow more powerful and interconnected, the demand for high reliability, efficient cooling, and secure cable management continues to intensify. Network and facility operators are challenged to balance performance, safety, and long-term durability under increasingly complex conditions.
Top Challenges in the Telecommunications and Data Infrastructure Industry
- Managing heat and power density in AI-driven, high-performance data centers that operate 24/7
- Ensuring consistent reliability and uptime under extreme thermal, electrical, and environmental loads
- Selecting long-lasting seals, gaskets, and insulation materials that maintain flexibility and integrity across wide temperature and humidity ranges
- Increasing fiber capacity and achieving dense cable routing while maintaining ingress protection and flame safety
- Meeting sustainability goals and regional regulatory standards with non-halogenated, low-smoke materials
- Supporting scalable, modular infrastructure that can adapt to emerging connectivity and cooling technologies
Pexco Solutions
Pexco’s products and capabilities help address these challenges through precision extrusion, molding, and fabrication expertise, supported by decades of polymer engineering. Our solutions are built to meet the performance, reliability, and safety expectations of global telecom and data infrastructure leaders.
Products for Telecommunications and Data Infrastructure
Other Products
Wide-format cable raceway systems
Custom extruded profiles up to 30″ wide, designed for high-density fiber routing and optimized airflow
Cable Management and Strain-Relief Components
Engineered to withstand continuous thermal cycling, vibration, and high mechanical loads
Power Distribution and Network Components
Extruded and molded using UL-rated, flame-retardant compounds that meet telecom and data center safety standards
Outdoor and Base Station Solutions
Weatherproof and UV-resistant elastomers designed for long-term durability in external enclosures and equipment housings
Cable Ducts and Conduits
Rigid and flexible polymer systems that provide structure, organization, and protection
Mounting and Support Components
Custom extruded or machined parts that enhance installation efficiency and stability
Our Capabilities
Plastic extrusion, co-extrusion, and dual-durometer profiles
Injection molding and precision CNC machining
Vacuum calibration for tight-tolerance control
Assembly, kitting, and packaging services
Tooling design and rapid prototyping
Engineering and materials consultation
Pexco enhances these offerings with specialized expertise in large cross-section extrusion, tight dimensional calibration and integrated finishing services, ideal for fiber management, raceway systems, and network infrastructure components.
Materials Expertise
Every application begins with the right material. Pexco’s materials experts guide customers in selecting polymers that meet demanding telecom and data center requirements for safety, strength, and environmental performance.
Key Materials and Their Performance Value
PC-ABS (non-halogenated, low-smoke)
Suited for wide-format raceways and enclosures in high-density environments
FR-ABS (flame retardant)
Maintains excellent strength, toughness, and impact resistance of ABS while slowing or stopping the spread of fire
PVC and CPVC
Cost-effective flame-retardant materials for conduits, ducts and cable protection systems
Polycarbonate
Transparent and impact-resistant material for monitoring panels and access covers
Nylon (PA)
High strength and wear resistance for clips, brackets and support hardware
PEEK and PEI (Ultem®)
High-performance thermoplastics for electrical insulation, high-temperature resistance, and critical cooling-system components
Altaflo Fluoropolymer Tubing
Highly chemical resistant, thermal-stable tubing for data-center fluid cooling loops
Insultab PVC, Polyolefin, and Specialty Heat Shrink Solutions
Flexible tubing/sleeving to insulate, seal, protect, repair, and bundle wire and cables in high- and low-temperature environments
Silicone
Dielectric and thermal stability for hot-running or climate-controlled enclosures
EPDM
Exceptional UV, ozone, and moisture resistance for outdoor telecom and rooftop equipment
TPV/TPE
Flexible, durable, and easily customized for cable routing and strain-relief applications
Custom compound seals, gaskets, bushings and bearings
Engineered for precision fluid-handling and cooling systems in data centers
Compliance and Certifications
Pexco’s telecom and data center solutions are designed and manufactured to meet or exceed stringent safety, quality, and performance standards:
- UL 94 V-0 flame-retardant materials
- RoHS and REACH compliance
- Non-halogenated, low-smoke PC-ABS and PVC formulations
- ISO 9001-certified manufacturing processes
- ASTM and IEC material and flammability standards
- Certified UL Components Supplier
Case Study
Wide-Format Raceway for Tier-1 Network Infrastructure Provider
Challenge: A major network infrastructure OEM needed ultra-wide cable raceways to manage dense fiber and copper cable systems.
Solution: Pexco engineered a series of custom extrusions, vacuum-calibrated for precise fit and smooth airflow, aligned to strict installation and safety standards.
- Extruded with non-halogenated, low-smoke PC-ABS
- Vacuum-calibrated to assure the tightest dimensional and shape control
- Co-extruded living hinges provide easy access to the internal cablin
- Extrusions comply with the tightest European regulatory requirements
Outcome: The result improved cable capacity, simplified maintenance, and supported scalable deployment across global data facilities.
Case Study
Fluoropolymer Cooling Tubing and Fluid-Management Components for Hyperscale Data Centers
Challenge: A hyperscale data center operator needed reliable tubing and fluid-handling components for liquid cooling of high-power compute racks used in AI and high-density applications.
Solution: Pexco supplied Altaflo fluoropolymer tubing along with custom-engineered seals, gaskets, bushings, and bearings designed for long-term chemical and thermal stability.
- Manufactured from ultra-clean fluoropolymers with exceptional chemical resistance
- Engineered to perform under high thermal load and continuous fluid flow
- Precision-machined components ensure leak-free connections and system reliability
- Designed for integration with modular cooling systems and manifolds
Outcome: The solution improved cooling efficiency, reduced maintenance downtime, and extended equipment life across multiple hyperscale installations.
Case Study
Heat-Shrink Bundling for 5G and Edge Equipment Installations
Challenge: A telecommunications OEM needed durable, high-performance wire management solutions for 5G and edge network enclosures exposed to temperature fluctuations and vibration.
Solution: Pexco supplied a range of heat-shrink tubing products for wire bundling, harness protection, and strain relief in compact network cabinets.
- Produced from flame-retardant, RoHS-compliant polyolefin materials
- Designed to provide secure, abrasion-resistant bundling in confined spaces
- Offered in multiple diameters and shrink ratios for flexible integration
- Supported by rapid turnaround and consistent quality across production runs
Outcome: The solution improved cable organization, reduced installation time, and enhanced long-term system reliability for field-deployed 5G and edge computing equipment.
Why Pexco?
Fast, Reliable Delivery
Pexco’s short lead times and responsive customer service help OEMs and integrators meet aggressive installation and production schedules in a rapidly evolving market.
Full Traceability and Quality Assurance
Laser marking, batch-level documentation, and ISO 9001-certified processes ensure complete traceability and confidence in every extrusion, molding, and assembly.
Strategic Product Portfolio
Pexco’s broad materials range—including fluoropolymers, engineering thermoplastics, and flame-retardant compounds—supports applications in cable management, fluid handling, cooling, and wire protection.
Integrated Manufacturing Capabilities
Extrusion, molding, machining, and assembly are combined under one organization to streamline production, reduce complexity, and improve consistency.
Collaborative Engineering Partnership
Pexco’s technical and materials experts work closely with customers to optimize design, tooling, and manufacturability for both custom and standard components.
UL Certified Components Supplier
Meets UL safety standards to ensure quality and safety of parts before integration into OEM designs.
U.S. Manufacturing Footprint
Multiple facilities, including Wisconsin Plastic Products, provide vertically integrated, domestic production that supports global telecom and data infrastructure projects.
