Innovative Plastic Extrusions for Telecom: Custom Profiles Built for Performance
The telecommunications industry depends on highly durable and precision-engineered components to support broadband infrastructure, fiber optic networks, and data center operations. At Pexco and our Wisconsin Plastic Products division, we specialize in custom plastic extrusions designed to meet the demanding reliability standards of telecom applications—whether for indoor equipment, outdoor enclosures, or fiber optic raceways.
Our expertise in complex, large, and hollow profile extrusions ensures that telecom engineers get lightweight, high-strength solutions for network cabling, protective housings, and structural components. Whether you’re designing fiber optic raceways, waterproof cable enclosures, or high-performance conduits, our in-house tooling and advanced manufacturing processes deliver the precision and durability you need.
Custom Profile Extrusions: Engineered for Telecom Infrastructure
The rapid expansion of 5G, broadband fiber networks, and hyperscale data centers has increased demand for custom plastic profiles that support efficient cable management, environmental protection, and weight reduction.
At Pexco, we manufacture precision-extruded profiles tailored for telecom applications, including:
- Fiber Optic Raceways – Protect and organize fiber networks with highly regulated, non-halogenated materials
- Large & Hollow Profiles – Lightweight yet durable extrusions for cable management and enclosures
- Waterproof Enclosures – High-quality polymers and co-extruded living hinges for easy internal access
- Metal-Embedded Profiles – Hybrid solutions for enhanced performance and durability
Our fully in-house manufacturing process ensures unparalleled quality control and customization for telecom engineers seeking bespoke plastic extrusion solutions.
Fiber Optic Raceways: Precision & Compliance
Fiber optic networks require highly controlled, dimensionally stable raceways to ensure maximum performance and protection. Our fiber optic raceway extrusions meet strict regulatory and safety standards, making them ideal for network infrastructure and data centers.
- Manufactured with Non-Halogenated Low-Smoke PC-ABS and PVC formulations
- Compliant with the most stringent European regulatory requirements
- Vacuum calibrated for tight dimensional and shape control
- Kitting and assembly options available for easy installation
- Custom fabrication available
By utilizing advanced vacuum calibration technology, we ensure dimensional accuracy and consistency, making our raceways a reliable solution for high-performance fiber optic networks.
Weather-Resistant Enclosures for Outdoor Telecom Applications
Outdoor telecom infrastructure requires ruggedized, waterproof enclosures that protect sensitive electronics from environmental exposure. Our custom-extruded enclosures are engineered to withstand harsh weather conditions, providing long-term protection for telecom components.
- Manufactured with high-performance, UV–stable polymers
- Co-extruded living hinges for seamless access to internal systems
- Lightweight yet impact-resistant for long-term durability
These enclosures are ideal for 5G deployments, fiber distribution hubs, and outdoor broadband infrastructure, ensuring that critical telecom networks stay operational in any environment.
Precision Tooling for Complex Telecom Profiles
Telecom engineers demand precision and consistency in plastic extrusions to ensure seamless integration with network infrastructure. Our in-house tooling experts design and manufacture high-precision extrusion tools, allowing for:
- Custom profiles with tolerances as tight as ±0.005”
- Heat-treated extrusion dies for five times longer lifespan
- Large-scale vacuum calibration for exacting dimensional control
- Lifetime tooling warranty for cost-effective long-term use
Our expert EDM (Electrical Discharge Machining) technology ensures that even the most complex profile designs are executed with precision, providing telecom engineers with the custom solutions they need for fiber, network, and broadband applications.
Why Partner with Pexco?
With decades of experience in custom extrusion manufacturing, Pexco provides a complete end-to-end solution for telecom engineers. We don’t just manufacture—we collaborate to help you design, engineer, fabricate, and finish your custom telecom components.
- Custom profile design tailored for telecom needs
- Full-service in-house tooling & extrusion manufacturing
- Stringent quality control for maximum reliability
- Industry-leading expertise in fiber optic, broadband, and telecom enclosures