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Fluid Handling Solutions

Engineered Polymer Solutions for Critical Fluid Handling Applications


Pexco engineers and manufactures high-performance fluid handling components for applications where material purity, chemical resistance, and dimensional precision are non-negotiable. From fluoropolymer tubing and thermoplastic extrusions to custom tube assemblies and lined pipe, from precision housings to chemically resistant seals and connectors, our fluid handling solutions serve critical environments across semiconductor fabrication, pharmaceutical manufacturing, chemical processing, and industrial fluid conveyance.

With decades of polymer science expertise and advanced extrusion capabilities, Pexco delivers the material performance and manufacturing consistency that fluid handling engineers require — from prototype through high-volume production.

Market Challenges

Fluid handing and fluid management systems must balance purity, durability, and compliance across diverse industries. Each sector faces unique challenges: contamination control in biomedical, chemical resistance in wastewater, and extreme temperature/pressure in aerospace and oil & gas. Pexco’s expertise in polymers and manufacturing ensures tailored solutions that meet these critical demands.

Top Challenges

  • Filter Housing: Hydrolytic stability, sterilization compatibility, and mechanical strength
  • Biomedical & Drug Delivery: Biocompatibility, sterilization resistance, and precision tolerances
  • Wastewater: Chemical resistance, UV/weather durability, and long service life
  • Beverage Dispensing: Food-contact compliance, taste neutrality, flexibility, and ease of cleaning
  • Oil & Gas: High-pressure sealing, chemical resistance, and flame retardancy
  • Pharma: Regulatory compliance (USP Class VI, ISO 10993), purity, and traceability
  • Semicon: Ultra-high purity, chemical inertness, and cleanroom compliance
  • Aerospace: Lightweight strength, thermal stability, and vibration resistance
  • Cross-Segment Needs
    • Regulatory compliance (FDA, NSF, USP, SEMI, AS9100)
    • Consistent lead times, supply assurance, and uncompromising quality
    • Resistance to aggressive chemistries, sterilization, and high temperatures
    • Qualification and approval at OEMs and end-users

Pexco’s Manufacturing Capabilities

  • Plastic extrusion (cleanroom extrusion and molding)
  • Injection and compression molding
  • CNC machining and secondary processing (etching, bonding)
  • Material selection support
  • Laser marking and in-line cutting
  • Dual extrusion and double containment tubing
  • Engineering support and white paper development
  • Assembly and kitting

Common Fluid Handling Materials

High purity, chemically inert materials ideal for fluid transfer, containment, and sealing across biomedical, pharma, wastewater, and industrial systems.

  • UHP PFA – Highest purity, lowest permeation; used in sterile drug delivery lines, ultrapure water transfer, and pharma filtration systems
  • HP PFA – High purity variant for demanding bioprocess and pharmaceutical fluid transfer applications
  • PFA – Excellent chemical resistance and thermal stability; used in beverage dispensing tubing, chemical dosing lines, and wastewater sampling systems
  • PVDF – Weldable and durable; used in wastewater piping, filtration housings, and chemical-resistant infrastructure
  • PTFE – Superior thermal and chemical resistance; used in heat exchangers, pump bodies, and aerospace hydraulic liners
  • FEP – Transparent and inert; used in visual inspection tubing for biomedical and beverage systems
  • ECTFE – Exceptional chemical resistance and mechanical strength; ideal for acid/solvent containment in wastewater and chemical processing
  • FFKM – Premium sealing material; used in gaskets and seals for pharma reactors, oil & gas valves, and aerospace fluid systems
  • THV – Flexible and chemically resistant; used in flexible tubing for beverage dispensing and specialty fluid transfer

Pexco Thermoplastic Solutions

Versatile engineering plastics used in housings, manifolds, piping, and structural fluid management components.

  • PEEK – High strength-to-weight ratio; used in aerospace hydraulic manifolds, oil & gas downhole tools, and precision biomedical components
  • PSU (Polysulfone) – High strength and hydrolytic stability; used in filtration housings, dialysis equipment, and wastewater treatment systems
  • PPSU – Chemically resistant and tough; used in reusable medical devices, pharma fluid control, and hydrogen electrolyzers
  • PEI (Ultem®) – High temperature resistance and flame retardancy; used in aerospace fluid connectors and sterilizable medical housings
  • HDPE – Cost-effective and chemically resistant; used in wastewater piping, beverage dispensing lines, and protective conduit
  • CPVC – Higher temperature tolerance than PVC; used in chemical waste lines, hot water systems, and industrial fluid transfer
  • Polycarbonate & Acrylic – Transparent and impact-resistant; used in inspection housings, beverage dispensers, and biomedical monitoring devices

Pexco Heat Shrink Solutions

Used for bundling, insulation, and cleanroom-compatible fluid system wiring.

  • Heat Shrink PVC – Economical insulation and bundling; used in non-critical pump wiring and beverage dispensing systems
  • Polyolefin (Poly-O) – Flame-retardant and flexible; used for wire identification, strain relief, and cleanroom-compatible electrical assemblies in pharma and biomedical equipment

Pexco Elastomer Solutions

Flexible, sealing-grade materials used in gaskets, connectors, and fluid systems.

  • EPDM – Excellent weather and ozone resistance; used in seals and gaskets for wastewater, beverage dispensing, and utility systems
  • FFKM – Premium elastomer for high-performance sealing in pharma reactors, oil & gas valves, and aerospace hydraulic systems

CategoryMaterialPexco Trade Name(s)Key PropertiesFluid Handling ApplicationsIndustriesCompliance / StandardsForm Factor
FluoropolymersUHP PFAAltaflo® 480 SeriesHighest purity, lowest permeationSterile drug delivery lines, ultrapure water transfer, pharma filtrationPharma, Biomedical, SemiconSEMI F57, USP Class VI, FDAFlexible Tubing
HP PFAAltaflo® HP SeriesHigh purity variantBioprocess fluid transfer, sterile pharma systemsPharma, BiomedicalUSP Class VI, ISO 10993Flexible Tubing
PFAAltaflo® Chemical resistance, thermal stabilityBeverage dispensing tubing, chemical dosing lines, wastewater samplingBeverage, Wastewater, PharmaNSF/ANSI 51, FDA, USP Class VIFlexible Tubing / Pipe (Sch 40/80)
PTFEEnflon®Superior thermal & chemical resistanceHeat exchangers, pump bodies, aerospace hydraulic linersAerospace, Oil & Gas, WastewaterFDA, ASTM D4895, AS9100Flexible / Rigid Shapes
FEPAltaflo® FEPTransparent, inertVisual inspection tubing, biomedical monitoringBiomedical, BeverageFDA, USP Class VI, NSF/ANSI 51Flexible Tubing
ECTFEChemical resistance, mechanical strengthAcid/solvent containment, exhaust systemsWastewater, Chemical ProcessingASTM D3275, ISO 10993Pipe (Sch 40/80)
FFKMPremium sealingGaskets & seals in pharma reactors, oil & gas valves, aerospace hydraulicsPharma, Oil & Gas, AerospaceUSP Class VI, FDA, AS9100Seals / Gaskets
THVFlexible, chemically resistantFlexible tubing for beverage dispensing & specialty fluid transferBeverage, PharmaFDA, NSF/ANSI 51Flexible Tubing
ThermoplasticsPVDFAltaflo® PVDFWeldable, durableWastewater piping, filtration housings, chemical-resistant infrastructureWastewater, Filter HousingNSF/ANSI 61, FDAFlexible Tubing / Pipe (Sch 40/80)
PEEK High strength-to-weightAerospace hydraulic manifolds, oil & gas downhole tools, biomedical precision partsAerospace, Oil & Gas, BiomedicalAS9100, ISO 10993Rigid Tubing / Shapes
PSUHydrolytic stabilityFiltration housings, dialysis equipment, wastewater treatmentFilter Housing, Biomedical, WastewaterUSP Class VI, FDARigid Tubing / Housings
PPSUChemically resistant, toughReusable medical devices, pharma fluid control, hydrogen electrolyzers, filtrationBiomedical, Pharma, EnergyUSP Class VI, ISO 10993Rigid Tubing / Housings
PEI (Ultem®)High temp resistance, flame retardantAerospace fluid connectors, sterilizable medical housingsAerospace, BiomedicalAS9100, ISO 10993Rigid Tubing / Connectors
HDPECost-effective, chemical resistantWastewater piping, beverage dispensing lines, protective conduitWastewater, BeverageNSF/ANSI 61, FDAPipe (Sch 40/80)
CPVCHigher temp toleranceChemical waste lines, hot water systems, industrial fluid transferWastewater, Chemical ProcessingASTM D1784, NSF/ANSI 61Pipe (Sch 40/80)
Polycarbonate & AcrylicTransparent, impact-resistantInspection housings, beverage dispensers, biomedical monitoring devicesBeverage, BiomedicalFDA, USP Class VIRigid Tubing / Housings
Heat ShrinkHeat Shrink PVCEconomical insulationNon-critical pump wiring, beverage dispensing systemsBeverage, UtilityUL 224, RoHSFlexible Tubing (Shrink)
Polyolefin (Poly-O)Flame-retardant, flexibleWire ID, strain relief, cleanroom electrical assembliesPharma, Biomedical, AerospaceUL 224, MIL-I-23053Flexible Tubing (Shrink)
ElastomersEPDMWeather & ozone resistanceSeals & gaskets for wastewater, beverage dispensing, utility systemsWastewater, Beverage, UtilityNSF/ANSI 61, FDASeals / Gaskets
FFKMPremium elastomerHigh-performance sealing in pharma reactors, oil & gas valves, aerospace hydraulicsPharma, Oil & Gas, AerospaceUSP Class VI, FDA, AS9100Seals / Gaskets

Compliance and Certifications

Pexco’s operations adhere to strict industry standards:

  • SEMI F57, C90, F104
  • ISO 9001
  • Cleanroom manufacturing protocols
  • Full traceability and laser marking
  • Third-party cleaning and packaging for semi-rated parts

Advanced Manufacturing & Assembly Capabilities

Pexco brings decades of extrusion and fabrication expertise to every fluid handling component we manufacture. Our capabilities include precision single and multi-layer extrusion, tight-tolerance tubing products, custom profiles, and complete tube assembly with integrated fittings and end-forms.

We process a wide range of thermoplastics and fluoropolymers including PFA, FEP, PTFE, PEEK, and specialty compounds using equipment and processes engineered for fluid handling applications. From rapid porototyping to high-volume production runs, our manufacturing infrastructure is built to deliver the consistency and quality that critical fluid systems demand.

Injection Molding

  • High-performance molding of fluoropolymers and engineering plastics for semiconductor-grade fittings, seals, and housings
  • Supports complex geometries and high-volume production with tight process control
  • Molded parts meet SEMI F57, C90, and F104 standards for extractables and particle contribution
  • Integrated with ISO 9001-certified quality systems

Precision Machining

  • Micron-level tolerances for critical components in CMP, wet process, and backend test systems
  • Expertise in PTFE, PFA, PVDF, and FEP stock shapes for heat exchangers, pump bodies, and insulators
  • Cleanroom-compatible machining with full traceability and laser marking
  • Ideal for Copy Exact environments requiring repeatable, validated parts

Contract Assembly & Kitting

  • Micron-level tolerances for critical components in CMP, wet process, and backend test systems
  • Expertise in PTFE, PFA, PVDF, and FEP stock shapes for heat exchangers, pump bodies, and insulators
  • Cleanroom-compatible machining with full traceability and laser marking
  • Ideal for Copy Exact environments requiring repeatable, validated parts

Ultra-Pure Manufacturing Standards

Cleanroom extrusion and climate-controlled facilities ensure compliance with SEMI F57, C90, and F104 standards for purity, particle control, and extractables

Fast, Reliable Delivery

Pexco’s short lead times and responsive customer service consistently outperform competitors, helping customers meet tight installation and production schedules

Full Traceability & Quality Assurance

Laser marking, batch-level documentation, and ISO 9001-certified processes provide complete traceability and confidence in every part delivered

Strategic Product Portfolio

Offering UHP PFA, PTFE, PVDF, and THV tubing and shapes for chemical delivery, cooling, and CMP—plus expansion into fittings, ESD products, and skived films

Proven Success with Fabs & OEMs

Altaflo PFA, FEP, THV and other materials have been used by Samsung, Texas Instruments, Intel, Micron, AMAT and LAM Research. Formal qualifications are underway